Cookies Decorating Line

Detailed Product Description

Biscuit Decorating Line

 

^Blocks  In a biscuit decorating line we always meets some problems as follows, 

--  Big size of the cookies
--  Hardly layout the cookies'location
--  Need decorated Multi-color on face
--  Icing's drying problem, to avoiding to mixing after first color was decorated   and   asked       drying immediately.
 
^Guides  After we have exposed the problems at here,then we can find a suitable solution to solve those blocks.

--  Make sure the corresponding requirement to ward the moulds and the equipment's key components.
--  How to finish the nature drying procedure

 

Solution
To solve those has listed problems we adopted connect at least 2 set Numeric decorating machines, each device can decorating 2-color,4set have 8-color etc.

--  After decoration, the cookies becomes more colorful and beautiful, loved very much by kids. A deocrated cookies has a much higher value than the common one.

 Introducation :

^1.The ingredients or materials:
The often used ingredients or materials for cookies decoration are: icing,Jelly drops,jam,marshmallow. Since different ingredient & materials has different features. So how to make machine to adapt the diverse ingredients or material is a difficult point.

^2.Accuracy and ouput requirements for the decoration:
Some lines and patterns require very high accuracy and fineness. How to make the machine working as flexible as a human's hands, meanwhile enough output are also the difficult points.

^3.Layout the process flow.
A complex decoration could be separated into several sequential procedures.Decoration-drying-decoration-drying...should be cycled several times. So the whole line should keep flexible to adapt different products' processing procedures.

To meet all customers requirements, we designed our equipments for two types.
I. A decoration machine for a complete processing line, which has a high output, 2 colors decorations.
II. A mini stand-alone machine, which can adapt 4/6 colors decorations.

Herein, we will introduce the type I machine.

^NewTechnical Descriptions:

^1. Drawing & filling & brushing, all are applied and switched through software.
Drwing: Using the small nozzles to draw various patterns such as line,round, square and freewill shapes. The minimum line could be 1mm.

^2. Modular struture,flexiable manufacturing system (FMS):
Control center: PLC plus touch screen.
Sub-systems: servo moving systems;temperature preservation systems;cooling and conveying systems.
All components and modules are standard and changeable easily.

 ^3. Accurate and high-speed moving.
Piston moving precision:0.0005mm;
Minimal resolution of pumps:0.1ml;
Minimal decorating line: 1mm.
Continuously adjustable moving gears: 0%-100% the full speed.

^4. Friendly interface, easy to operate.
Easy to program: the way of teaching and playback;
All products patterns can be saved and applied anytime through the software.

^5. Stable running and high output.
All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours.
High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions. 

^6. No harmful to envrionment and energy-saving.
No any harmful emissions, no heavy mental pollution or halogens.
All material and components are degradable and recycleable.
Equipped capacitor: AC220V,50/60Hz,6KW/one machine

I.              Basic information
Items	Parameters	Remarks
Main material	304 stainless steel
Conveyor belt material	Food degree PVC
Machine boundary dimension	LWH 2440*1182*1750mm
Width of conveyor belt	500mm
Machine weigh	950kg
Power supply	AC220V,50/60Hz,6KW
Earthing requirement	Earth resistance <10Ω
Compressed air	0.6MPa;5L/Min
Standard mould or tray	116pcs; LWH 450*225*30mm
Noise level	<30db
Environment requirement	Clean workshop furnished with A/C

I.              Technical Sepcifications:
Stroke Length(x,y,z-axis)	80mm
Positional precision(x,y,z-axis)	0.001mm
Minimal turning radius(arc,beeline)	0.001mm
Maximal moving feed(x,y,z-axis)	250mm/sec
Max.Capacity of A,B Pumps	115ml
Minimal Resolution of A,B Pumps	0.1ml
Maximal moving feed(Cylinders)	16mm
Max Velocity of cylinders moving	14.4mm/sec
ID of Filling-shot Nozzle	Φ3,Φ4,Φ5,Φ6	48pcs/per machine
ID of Decoration Pouring Nozzle	Φ0.5,Φ1.0,Φ1.5,Φ2.0	48pcs/per machine
Volume of A,B Hoppers	25L