Chocolate Decorating Machine

Detailed Product Description

^NewChocolate Decorating Machine

Usually, a decoration product has different kinds of colors or ingredients. So how to make the machine working in a flexible way to suit the diverse situation is very important.
      We designed our equipments based on the numerical control technology and the ideas of flexible manufacturing. So when various products are needed to be manufactured, what should we do is to choose or rectify the software instead of the hardware.  You can make several machines in series if necessary, this feature is fit for the complicated chocolate& candies decoration production.

^NewTechnical Descriptions:

 

^1. Multifunction, all are applied and switched through software.
Decorating:mounting patterns;drawing with chocolate ingredients.
Depositing:forming or moulding various shapes matched with moulds.
Filling:filling sandwich coated with chocolate.
Miscellaneous:adding nuts,rice,cookies inside, coated with chocolate,and so on.

^2. Modular struture,flexiable manufacturing system (FMS).
Control center: PLC plus touch screen.
Sub-systems: servo moving systems;temperature preservation systems;cooling and conveying systems.
All components and modules are standard and changeable easily.

^3. Accurate and high-speed moving.
Piston moving precision:0.0005mm;
Minimal resolution of pumps:0.1ml;
Minimal decorating line: 1mm.
Continuously adjustable moving gears: 0%-100% the full speed.

^4. Friendly interface, easy to operate.
Easy to program: the way of teaching and playback;
All products patterns can be saved and applied anytime through the software.

^5. Stable running, high output and FYP.
All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours.
High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions.
FYP(first pass yield) ≥ 98%

^6. No harmful to envrionment and energy-saving.
No any harmful emissions, no heavy mental pollution or halogens.
All material and components are degradable and recycleable.
Equipped capacitor: AC220V,50/60Hz,6KW/one machine

I.              Basic information
Items	Parameters	Remarks
Main material	304 stainless steel
Conveyor belt material	Food degree PVC
Machine boundary dimension	LWH 2440*1182*1750mm
Width of conveyor belt	500mm
Machine weigh	950kg
Power supply	AC220V,50/60Hz,6KW
Earthing requirement	Earth resistance <10Ω
Compressed air	0.6MPa;5L/Min
Standard mould or tray	116pcs; LWH 450*225*30mm
Noise level	<30db
Environment requirement	Clean workshop furnished with A/C

I.              Technical Sepcifications:
Stroke Length(x,y,z-axis)	80mm
Positional precision(x,y,z-axis)	0.001mm
Minimal turning radius(arc,beeline)	0.001mm
Maximal moving feed(x,y,z-axis)	250mm/sec
Max.Capacity of A,B Pumps	115ml
Minimal Resolution of A,B Pumps	0.1ml
Maximal moving feed(Cylinders)	16mm
Max Velocity of cylinders moving	14.4mm/sec
ID of Filling-shot Nozzle	Inner Φ3, External Φ6.0	24pcs/per machine
ID of Decoration Pouring Nozzle	Φ0.5,Φ1.0,Φ2.0	48pcs/per machine
ID of One-shot Nozzle	1.8Φ	48pcs/per machine
Volume of A,B Hoppers	25L