Numeric Chocolate Depositor

Detailed Product Description

Numeric Chocolate Depositor

 

What is numeric chocolate decorating machine?

1, Above all, the machine should guarantee the moulds can be free running on the belt but not locked. Adopt servo control system and identify of position system to make moulds run in a exactitude positon without any mistake.

2, The nozzles controlled and managemented by 3D(x,y,z-axes) running system, so that the machine can fix into any flexible products requirements.

3, According to chocolates' detailed specification which will be processed through set up by software and can be saved. 
Flexible and simple handle by software design, cost saving.

4,Stable and high capacity, meet factories requirements.

 

Differences between the traditional and new numeric depositors:

 

Items	OldTraditional Depositor	New Numeric Depositor
Moving of conveyor belt	Motor driving, inaccurate	Servo system control, accurate
Moving of depositing nozzles	Stepper motor control only vertical moving	Servo system control, accurate 3D moving.
Moulds & trays assembly	Being locked on the conveying chains, locating by the motor step.	Movable and changeable, queuing on the conveyor belt, locating by the proximity switch.
Hardware structure	Special designed, different parts closely related.	Modular, distributed. Standard and changeable.
Software structure	Simple, attached to the mechanical hardware.	Modular design, powerful and intellectual brains to the hardware.
Production technology	Being changed or adjusted through the mechanical hardware.	Easily to be changed or adjusted through the software.

 

 

Technical Descriptions:

1.    Multifunction, all are applied and switched through software.

Depositing:forming or moulding various shapes matched with moulds.
Filling:filling sandwich coated with chocolate.
Miscellaneous:adding nuts,rice,cookies inside, coated with chocolate,and so on.

2.    Modular struture,flexiable manufacturing system (FMS):

Control center: PLC plus touch screen.
Sub-systems: servo moving systems, temperature preservation systems;cooling and conveying systems.
All components and modules are standard and changeable easily.

3.     Accurate and high-speed moving.

Piston moving precision:0.005mm;
Minimal resolution of pumps:0.1ml;
Continuously adjustable moving gears: 0%-100% the full speed.

4.     Friendly interface, easy to operate.
Easy to program: the way of teaching and playback;
All products patterns can be saved and applied anytime through the software.

5.     Stable running and high output.

All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours.
High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions.

6.     No harmful to envrionment and energy-saving.

No any harmful emissions, no heavy mental pollution or halogens.
All material and components are degradable and recycleable.
Equipped capacitor: AC220V,50/60Hz,6KW/one machine

 

1,

I.              Basic information
Items	Parameters	Remarks
Main material	304 stainless steel
Conveyor belt material	Food degree PVC
Machine boundary dimension	LWH 2440*1182*1750mm
Width of conveyor belt	500mm
Machine weigh	950kg
Power supply	AC220V,50/60Hz,6KW
Earthing requirement	Earth resistance <10Ω
Compressed air	0.6MPa;5L/Min
Standard mould or tray	116pcs; LWH 450*225*30mm
Noise level	<30db
Environment requirement	Clean workshop furnished with A/C

2,

I.              Technical Sepcifications:
Stroke Length(x,y,z-axis)	80mm
Positional precision(x,y,z-axis)	0.001mm
Minimal turning radius(arc,beeline)	0.001mm
Maximal moving feed(x,y,z-axis)	250mm/sec
Max.Capacity of A,B Pumps	115ml
Minimal Resolution of A,B Pumps	0.1ml
Maximal moving feed(Cylinders)	16mm
Max Velocity of cylinders moving	14.4mm/sec
ID of Filling-shot Nozzle	Inner Φ3, ExternalΦ 6.0	24pcs/per machine
ID of One-shot Nozzle	1.8Φ	48pcs/per machine
Volume of A,B Hoppers	25L