Numeric Jelly Decorating Machine

Detailed Product Description

Numeric jelly decorating machine.

      Usually, a decoration product has different kinds of colors or ingredients. So how to make the machine working in a flexible way to suit the diverse situation is very important.

 

      With our machien you can produce two different color at same time, the process can make a variety of chocolates as 3D carton decoration model and surface decoration (draw many kinds of characters, words and pictures on the surface)

                         Traditional Machine ^VS Numeric Decorating Machine

Items	OldTraditional Machine	New Numeric Decorating Machine
Moving of conveyor belt	Motor driving, inaccurate	Servo system control, accurate
Moving of depositing nozzles	Stepper motor control only vertical moving	Servo system control, accurate 3D moving.
Moulds & trays assembly	Being locked on the conveying chains, locating by the motor step.	Movable and changeable, queuing on the conveyor belt, locating by the proximity switch.
Hardware structure	Special designed, different parts closely related.	Modular, distributed. Standard and changeable.
Software structure	Simple, attached to the mechanical hardware.	Modular design, powerful and intellectual brains to the hardware.
Production technology	Being changed or adjusted through the mechanical hardware.	Easily to be changed or adjusted through the software.

 

 

 

^NewTechnical Descriptions:

 

^1. Multifunction, all are applied and switched through software.
Decorating:mounting patterns;drawing with chocolate ingredients.
Miscellaneous:adding nuts,rice,cookies inside, coated with chocolate,and so on.

^2. Modular struture,flexiable manufacturing system (FMS).
Control center: PLC plus touch screen.
Sub-systems: servo moving systems;temperature preservation systems;cooling and conveying systems.
All components and modules are standard and changeable easily.

^3. Accurate and high-speed moving.
Piston moving precision:0.0005mm;
Minimal resolution of pumps:0.1ml;
Minimal decorating line: 1mm.
Continuously adjustable moving gears: 0%-100% the full speed.

^4. Friendly interface, easy to operate.
Easy to program: the way of teaching and playback;
All products patterns can be saved and applied anytime through the software.

^5. Stable running, high output and FYP.
All components are validated to industrial standards.MEBF (mean time between failures) is 5000 hours.
High speed servo system are moving with 48 nozzles efficiently, no bottleneck restrictions.
FYP(first pass yield) ≥ 98%

^6. No harmful to envrionment and energy-saving.
No any harmful emissions, no heavy mental pollution or halogens.
All material and components are degradable and recycleable.
Equipped capacitor: AC220V,50/60Hz,6KW/one machine

I.              Basic information
Items	Parameters	Remarks
Main material	304 stainless steel
Conveyor belt material	Food degree PVC
Machine boundary dimension	LWH 2440*1182*1750mm
Width of conveyor belt	500mm
Machine weigh	950kg
Power supply	AC220V,50/60Hz,6KW
Earthing requirement	Earth resistance <10Ω
Compressed air	0.6MPa;5L/Min
Standard mould or tray	116pcs; LWH 450*225*30mm
Noise level	<30db
Environment requirement	Clean workshop furnished with A/C

I.              Technical Sepcifications:
Stroke Length(x,y,z-axis)	80mm
Positional precision(x,y,z-axis)	0.001mm
Minimal turning radius(arc,beeline)	0.001mm
Maximal moving feed(x,y,z-axis)	250mm/sec
Max.Capacity of A,B Pumps	115ml
Minimal Resolution of A,B Pumps	0.1ml
Maximal moving feed(Cylinders)	16mm
Max Velocity of cylinders moving	14.4mm/sec
ID of Filling-shot Nozzle	Inner Φ3, External Φ6.0	24pcs/per machine
ID of Decoration Pouring Nozzle	Φ0.5,Φ1.0,Φ2.0	48pcs/per machine
ID of One-shot Nozzle	1.8Φ	48pcs/per machine
Volume of A,B Hoppers	25L